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Quality appraisal of hydraulic industrial control system

Quality appraisal of hydraulic industrial control system-Machinery & Equipment-CAS Testing Technical Services (Hong Kong) Company Limited

Quality of hydraulic industrial control systemAppraisal Background

hydraulic industrial control system is mainly composed of hydraulic pump, hydraulic control valve, oil tank, hydraulic pipeline and actuator. As an efficient, stable and reliable control system, the hydraulic control system has functions such as transmission and control, motion control, and load control.
hydraulic control system has been widely used in various industrial fields due to its high efficiency, stability and reliability. Hydraulic industrial control systems are widely used in various industrial fields, including industrial production lines, machine tool processing and transportation equipment.
Zhongke Testing and Appraisal Institute can provide hydraulic industrial control system quality appraisal services and make accurate appraisals in terms of product design analysis, load analysis and product quality analysis.

Quality of hydraulic industrial control systemAppraisal Scope

According to working fluid circulation mode: open system, closed system
According to actuator type: pump-cylinder system, pump-motor system, hybrid system
According to actuator connection mode: independent system, combined system, series system, parallel system, series-parallel system, complex system

Quality of hydraulic industrial control systemAccreditation criteria

"Hydraulic Industrial Control Operation Manual" "Hydraulic Industrial Control System (Main Power) Technical Agreement"

GB 72511-2013 Low-voltage complete switchgear and control equipment Part 1: General principles

GB/T 52261-2019 Mechanical and electrical safety Mechanical and electrical equipment Part 1: General technical conditions

JB/T 3818-2014 Hydraulic press technical conditions


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Quality of hydraulic industrial control systemAuthentication case

An intelligent equipment company purchased a total of 9 sets of 4 types of hydraulic industrial control systems from a machinery company. XX Intelligent Equipment Co., Ltd. sold the hydraulic industrial control system to a third party after matching its own products, and a serious shutdown accident occurred during use. Later, a dispute arose between the two parties, and after the negotiation failed to produce any results, XX Intelligent Equipment Co., Ltd. filed a lawsuit with the local court.
Our company was entrusted by the court to identify the product quality issues of the hydraulic industrial control system involved in this case.
appraisal analysis results:
The quality analysis expert group discussed and comprehensively technical analyzed the relevant information, on-site investigation and inspection, and inspection and testing data of the "hydraulic industrial control system" involved in the case, and made the following quality analysis opinions:
1. Appraisal of the waterproof, dustproof and heat dissipation of the electrical cabinet:
1.1 The cabinet door of the distribution cabinet is a single-door structure, which does not meet the technical requirements of the cabinet-in-cabinet design in the "Technical Agreement". The protection level of
1.2 electrical cabinet shell and the protection level of heat dissipation and positive pressure fans cannot meet the working conditions of the mobile crusher.
2, the inverter bypass switching is unstable and the failure rate is high. It cannot be ruled out that the vibration and dust accumulation of the whole machine result in poor contact between the inverter and the control system.
3. There is obvious oil leakage in the hydraulic system of the appraisal object, which affects the normal operation of the hydraulic system and the crusher. It does not meet the standard requirements of TB/T3818-2014 "Hydraulic Press Technical Conditions".

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