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Drilling equipment quality appraisal

Drilling equipment quality appraisal-Machinery & Equipment-CAS Testing Technical Services (Hong Kong) Company Limited

Drilling Equipment QualityAppraisal Background

drilling equipment is based on the core principles of efficient power transmission and drilling parameter optimization. By optimizing spindle accuracy, feed system stability and tool material selection, it achieves the synergy of high speed, high precision and long life. It is widely used in fields such as PCB drilling, aerospace component processing, mining exploration and construction engineering. In electronic manufacturing, it is used for micro-hole drilling of multi-layer circuit boards; in the aviation field, it meets the demand for high-precision drilling of titanium alloy skins; in geological exploration, it achieves rapid penetration of hard rock layers; in the construction industry, it ensures the construction of large-diameter deep holes in pile foundation projects. Compared with traditional equipment, drilling equipment has the characteristics of high degree of intelligence, low energy consumption, and excellent vibration control. It is the core equipment of precision manufacturing and large-scale engineering.

Zhongke Testing is a product quality appraisal service organization registered with the court. It can provide drilling equipment quality appraisal services. It has a professional appraisal team and advanced instruments and equipment to provide fair and accurate appraisal results for drilling equipment quality appraisal.


Drilling Equipment QualityIdentify points of contention

As the complexity of drilling processes increases, related quality dispute cases have increased significantly. The judicial dispute focuses on:

1, performance index dispute: whether the spindle radial runout exceeds the standard, drilling position accuracy;

2, material defects: spindle bearing steel with high impurity content, carbide drill bit Co Insufficient content;

3. Process problems: deformation caused by residual stress in the spindle heat treatment, feed screw backlash >0.02mm;

4. Contract performance dispute: key modules are inconsistent with the technical agreement.

0 Such cases need to pass dynamic accuracy testing, material composition analysis and control logic verification to clarify the quality responsibility.

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Drilling Equipment QualityIdentification method

1. Equipment inspection

performs comprehensive inspection of drilling equipment, including appearance inspection, dimensional measurement, structural analysis, etc.

2. Testing and identification

Conduct corresponding performance tests on the equipment, such as drilling ability test, drilling accuracy test, etc.

3. Material analysis

0Conduct composition analysis, metallographic analysis, etc. on the materials of key components of the equipment to determine whether they meet the design requirements and industry standards.

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24. Fault analysis

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4Through detailed inspection of the faulty part of the equipment and combined with the use of the equipment, the cause of the failure is analyzed to determine whether it is caused by design defects, improper assembly, improper operation, or other factors.

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Drilling Equipment QualityAuthentication case

A PCB manufacturer of the applicant signed a "6-axis precision drilling rig purchase contract" with an equipment company of the respondent, and it was agreed that the aperture accuracy is ±0.015mm. After being put into production, the microhole deviation rate reached 12%. The manufacturer argued that it was caused by the operator's failure to calibrate.

identification analysis results:

The quality analysis expert group discussed and comprehensively analyzed the relevant information of "drilling equipment", contract technical agreements, on-site investigation case materials and other data, and made the following quality analysis opinions:

H The radial runout of the spindle of the drilling equipment involved in TMLTAGTOKEN6 is 0.025mm (agreement ≤ 0.01mm), and the feed screw backlash is 0.03mm (standard ≤ 0.015mm); the thickness of the drill bit coating is uneven (1.5-2.8μm fluctuation, agreement 2.0±0.2μm); the interpolation algorithm of the CNC system has a cumulative error (deviation +0.005mm per 100 holes).

The appraisal conclusion concluded that the core accuracy module of the equipment did not meet the agreement requirements, and systemic defects were the main cause of quality.

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Drilling Equipment QualityContents of the appraisal report

drilling equipment quality appraisal report mainly includes the following contents:

1. Client information

2. Appraisal equipment information

3. Appraisal basis (standards, power of attorney, etc.)

4. Identification method

05. Identification results (including appearance inspection, performance testing, disassembly inspection, material analysis, etc.)

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26. Identification conclusion

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