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Cooling kiln quality appraisal

Cooling kiln quality appraisal-Machinery & Equipment-CAS Testing Technical Services (Hong Kong) Company Limited

Cooling kiln qualityAppraisal Background

Cooling kiln is a piece of equipment on the cement production line, used to cool cement clinker. Its main working principle is to place high-temperature cement clinker in a cooling kiln, and use the efficient air circulation system in the cooling kiln to quickly cool down the clinker, thereby achieving cooling of the cement clinker.
cooling kiln is an industrial furnace mainly used for the cooling process of high-temperature materials. It consists of kiln body, combustion system, cooling system, control system, etc.
In cooling kiln quality appraisal cases, Zhongke Testing can provide cooling kiln quality appraisal services.

Cooling kiln qualityAccreditation criteria

GB/T 32037-2015 Industrial kiln combustion energy saving evaluation method
GB/T 39809-2021 Flat glass kiln energy consumption determination method
GB/T 32283-2015 Kiln upper part refractory material gas corrosion resistance test method
GB/T 33018.2-2016 Technical Specifications for Energy Saving of Carbon Enterprises Part 2: Baking Kiln
GB/T 23459-2009 Ceramic Industrial Kiln Heat Balance, Thermal Efficiency Determination and Calculation Method
JC/T 982-2005 Brick and Tile Baking Kiln
QB/T 1630-1992 Test method for thermal balance of daily enamel firing kilns

Cooling kiln qualityAuthentication case

quality product dispute situation:
According to the information provided by the client, the demander and supplier signed the "Non-standard Equipment Customization Contract" and ordered a set of "φ1350mm rotary preheating, calcining and cooling kiln" for calcining magnesite. The demander of
conducted the first test run of the kiln under the guidance of the supplier. During the 12-hour test run, it was discovered that the equipment had many quality problems, such as insufficient heating, excessive heat loss, cable heating and fire, lifting plate falling off, insufficient magnesite processing capacity, etc. Subsequently, the supplier appointed technical personnel to conduct debugging. After many days of debugging, some quality problems with the equipment still could not be solved. The equipment has been unable to be used normally, and the supplier has failed to solve the quality problem, resulting in the demander's failure to put the equipment into production. The buyer therefore applied for an appraisal of whether there were quality problems with the equipment.
quality analysis results:
The identification expert group discussed and comprehensively analyzed the relevant information, on-site investigation and test data of the "rotary preheating, calcining and cooling kiln" involved in the case, and made the following identification opinions:
1) The processing capacity of the magnesite of the "rotary preheating, calcining and cooling kiln" involved in the case cannot meet the technical requirements of 100 tons/day;
2) The actual power of the "rotary preheating, calcining and cooling kiln" involved in the case does not comply with the technical instructions in Article 13 of Chapter 2, Section 4.1 of the "Technical Agreement" jointly signed by both parties under the condition of normal operation with load.

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